Product Description
Long Lifespan OEM Packing Machine Zinc Steel Stainless belt rubber Gravity Carrier/carry Conveyor Idler Roller/pulley for transport/Textile/paper plant
| Product Name | Automated Roller Conveyor |
| Material | Stainless/Steel/Carbon Steel/Galvanized Steel |
| Pitch | As your application |
| Certification | ISO&CE&SGS |
| Processing | Injection molding and machining |
| Structure | Height/Speed adjustable |
| Color | As requirement |
| Application | Food  & beverage &Packing industry & Pharmacetic etc |
we make different kinds of roller for conveyor system , delivery system , transport system etc. we also make according to customer’s design or drawing . Â
1. welding product dimension : from 0.1m—10m  ,  steel sheet , steel sections , pipes , weight from 0.5kg to 5000kgÂ
2. mateial from steel , stainless , aluminum etc ,  from steel sheet , sections , chanels , pipes , etcÂ
3. welding process: cut material into shape , grind the burs if  have , make welding jig or tooling for  scaled wedling ,  point welding first , inspect dimension after point welding,  welding all necessary areas reqeusted ,  welding stress relief after welding ( as buyer’s request) , make finish request , packing and shippingÂ
4. finish treatment available : hot dipping galvanised , zinc plated , paint , powder coating  , satin , mirror polish etcÂ
Gravity Steel/Aluminum Conveyor Roller for Food, Medicial, Logistics, Conveyor System
productuion equipment list :
| available process material | carbon steel , stainless , aluminum, brass , copper , bronze , steel alloy ,Nylon ,plastic etc |
| finish treatment available |  polish , zinc , hard anodizing , nickel plating , chrome plating , powder coating , phostate coating ,sanblasting |
| heat treatment  available | annealing, quenching hardening, blacking,tempering ,nitriding etc |
 process equipment listÂ
| equipment | process part size | qty |    model |
| gantry milling machine | 6000*2300*1600 | 1 | BX2571 |
| gantry milling machine | 3000*1200*800 | 1 | XQ2012 |
| CNC centre | 1000*600 | 1 | 1060 |
| CNC centre | 1300*700 | 1 | 1370 |
| CNC centre | 4300*2700 | 1 | 4370 |
| vertical milling machine | 1500 | 1 | X53T |
| gantry boring and milling | 1800*4000 | 1 | B**2018 |
| horizontal milling machine | 960*1200*1200 | 1 | TP *611B |
| horizontal lathe | dia300*3000 | 4 | CW6163E |
| saw machine | dia5—300 | 4 |  |
| grinding machine | 1000*300 | 1 | M71304 |
| grinding macnine for outer dia | 1500*3200 | 1 | M1332B |
| gantry CNC centre | 4000*2700 | 1 | YR4571 |
| common lathe | dia20–1280,L 20–5000 | 6 | Â |
| common drilling machine | dia2–80 | 6 |  |
| plasma cut machine | 4000*12000 | 1 | SXL-400 |
| arc welding machine |  | 2 | 500-2 |
| co2 welding machine | Â | 14 | 350 500 |
| other common machine | common milling ,lathe , driling and milling machine etc | ||
why choose our conveyor roller?
1.When you are search conveyor roller, we are the NO.1 official recommendation
2. one-stop conveyor roller factory, various type for option
3.Support customized size and color, can do the conveyor roller accroding to your drawings.
4.Support how to install and debug the conveyor roller to fit the conveyor beltÂ
5.Fast delivery time within 7-15 days
6.No MOQ, support free sample to check the quality
Company Profile
HangZhou CHINAMFG Automation Technology Co., Ltd has more than 30 years experience of metal production.We dedicated to customize high precision CNC machining, conveyor rollers, precision machining parts, welding frame parts.etc. We are an experienced metal machined and welding structure company, we are specialized in machining and welding,forging,casting ,welding structures as well as other metal fabrication work. We mainly supply OEM and ODM service. Our engineers can design and develop different kinds of goods according customers’ requirement. We have 2 factory zone ,total 14500sqm and more than 150 professional workers who are engaged in metal cutting, welding and CNC turning, milling, drilling ,grinding ,coating etc.
Successful cases: complete set of logistics transportation equipment,Petroleum refining plant, texies machinery design.All the items are In the past transactions, we have won a good reputation for quality products and good service.
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Product Packing &Â Delivery
Packaging: wooden case
 Delivery Time: normally about 15~30 days
CONTACT US
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| Material: | Carbon Steel |
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| Surface Treatment: | Zinc Plated and Plastic Cover |
| Motor Type: | Frequency Control Motor |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | Order Sample customized services for FREE
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do idler pulleys enhance the efficiency and longevity of machinery and equipment?
Idler pulleys play a crucial role in enhancing the efficiency and longevity of machinery and equipment in several ways:
1. Belt Tension and Alignment:
Idler pulleys help maintain proper tension and alignment of belts in belt-driven systems. By applying the right amount of tension, idler pulleys prevent belt slippage and ensure efficient power transmission. Proper alignment reduces wear on belts and other components, minimizing energy losses and extending the lifespan of the equipment.
2. Reduced Bearing Load:
Idler pulleys distribute the load on the belt, reducing the load on the bearings of other rotating components. This helps prevent premature bearing failure and extends the life of bearings, reducing maintenance requirements and downtime.
3. Vibration Damping:
Idler pulleys can absorb and dampen vibrations that occur during operation. By reducing vibrations, idler pulleys minimize stress on the belt and other components, improving overall system performance and reducing the risk of component failure.
4. Belt Span Length:
Idler pulleys enable longer belt spans, which can reduce the number of required pulleys and overall system complexity. Longer belt spans provide smoother power transmission, minimize the number of potential failure points, and improve overall system efficiency.
5. Load Distribution:
Idler pulleys help distribute the load evenly across the belt, ensuring that no single section of the belt is subjected to excessive stress. This balanced load distribution reduces the risk of belt stretching, premature wear, and failures, contributing to improved equipment longevity.
6. Belt Wrap Angle:
By adjusting the position and angle of idler pulleys, the wrap angle of the belt can be optimized. A larger wrap angle increases the grip between the belt and pulleys, improving power transmission efficiency and reducing the risk of slipping.
7. Tension Control:
Idler pulleys allow for convenient tension control in belt-driven systems. By adjusting the position or tension of the idler pulley, the tension on the belt can be fine-tuned to match the specific requirements of the machinery, optimizing performance and reducing wear.
Overall, idler pulleys contribute to the efficiency and longevity of machinery and equipment by ensuring proper belt tension, reducing bearing load, damping vibrations, enabling longer belt spans, distributing loads evenly, optimizing belt wrap angles, and providing tension control. By incorporating idler pulleys into belt-driven systems, manufacturers can improve system reliability, reduce maintenance costs, and extend the lifespan of their equipment.
What role do idler pulleys play in maintaining proper belt alignment?
Idler pulleys play a crucial role in maintaining proper belt alignment in mechanical systems. Here’s a detailed explanation of the role idler pulleys play in maintaining proper belt alignment:
Proper belt alignment refers to the correct positioning of the belt along the pulleys in a system. It ensures that the belt remains centered on the pulleys and follows its intended path without deviating or slipping off. Belt misalignment can lead to a range of issues, including increased friction, wear, noise, and reduced power transmission efficiency. Idler pulleys help address these alignment challenges and contribute to the smooth operation of the system.
1. Belt Tracking:
Idler pulleys guide the belt and help maintain its tracking along the pulleys. They are strategically positioned to ensure that the belt remains in the desired position and follows the correct path. By providing a reference point and support, idler pulleys prevent the belt from wandering or shifting laterally, which could otherwise cause misalignment.
2. Tension Adjustment:
Idler pulleys can be used to adjust and maintain the tension in the belt, which is crucial for proper alignment. By adding or removing idler pulleys or adjusting their position, the tension in the belt can be controlled. Proper tension ensures that the belt remains engaged with the pulleys and does not slack or become too tight, both of which can lead to misalignment.
3. Belt Support:
Idler pulleys provide support to the belt, helping to prevent sagging or excessive vibration. They act as additional contact points along the belt’s path and distribute the load, ensuring that the belt remains in its intended position. This support helps maintain the alignment of the belt, especially in applications where the belt spans long distances or encounters varying loads.
4. Load Distribution:
Idler pulleys contribute to load distribution across the belt. By introducing additional pulleys strategically, the load on the belt can be divided, reducing stress on individual components. This helps to minimize the risk of belt misalignment due to uneven loading or excessive strain. By distributing the load, idler pulleys promote uniform wear and ensure the longevity of the belt.
5. Vibration and Noise Reduction:
Idler pulleys play a role in reducing vibration and noise in mechanical systems. Misaligned belts can cause excessive vibration and noise due to uneven forces and increased friction. By maintaining proper alignment, idler pulleys help minimize these issues, resulting in quieter operation and increased system stability.
Overall, idler pulleys are essential components in maintaining proper belt alignment. Their role in guiding the belt, adjusting tension, providing support, distributing load, and reducing vibration ensures that the belt remains properly aligned, leading to improved efficiency, reduced wear, and extended belt life in mechanical systems.
What is an idler pulley, and what is its role in mechanical systems?
An idler pulley is a specific type of pulley that is used in mechanical systems. Here’s a detailed explanation of what an idler pulley is and its role in mechanical systems:
Definition:
An idler pulley is a pulley that is not directly connected to a power source or used for power transmission. Instead, it is used to guide and redirect a belt or rope in a system. The idler pulley is typically positioned in such a way that it changes the direction of the belt or rope, adjusts tension, or provides support to ensure smooth operation.
Role in Mechanical Systems:
The primary role of an idler pulley in mechanical systems is to maintain proper tension and alignment of belts or ropes. It helps to redirect the path of the belt or rope, ensuring that it remains in the correct position and stays engaged with other pulleys or components.
Here are some specific roles and functions of idler pulleys:
1. Belt Tension:
An idler pulley can be used to adjust and maintain the tension in a belt or rope. By adding or removing an idler pulley or adjusting its position, the tension in the belt can be properly controlled. This is crucial for preventing slippage, ensuring efficient power transmission, and extending the lifespan of the belt.
2. Directional Change:
In some systems, an idler pulley is strategically placed to change the direction of the belt or rope. By guiding the belt along a different path, the idler pulley allows the belt to reach components that would otherwise be inaccessible or difficult to connect directly. This enables flexibility in designing mechanical systems and facilitates the proper functioning of various components.
3. Belt Alignment:
An idler pulley helps maintain proper alignment of belts or ropes. It ensures that the belt remains centered on the pulleys and does not deviate from its intended path. Proper alignment is vital for efficient power transmission, as misaligned belts can cause increased friction, wear, and loss of energy.
4. Load Distribution:
In systems with multiple belts or ropes, an idler pulley can be used to distribute the load evenly. By introducing an idler pulley between two driving pulleys, the load can be divided, reducing stress on individual components and improving overall system performance.
5. Noise and Vibration Reduction:
An idler pulley can help reduce noise and vibration in mechanical systems. By providing additional support and tension to belts or ropes, it minimizes excessive movement and vibration, resulting in quieter operation and increased stability.
Idler pulleys are commonly found in various applications, including automotive engines, HVAC systems, conveyor systems, and industrial machinery. Their role in maintaining tension, guiding belts, adjusting alignment, distributing load, and reducing noise makes them essential components in ensuring the smooth and efficient operation of mechanical systems.
editor by CX
2024-04-23