Product Description
Reference NO.: 160957 6C1Q19A216AA 6C1Q19A216AB CC1Q19A216DA
| Market | EU,North America,Mid-East,South America,Asia | Manufacturing | OEM & ODM |
| Packing | Neutral or Customize | Application | Auto Engine |
| Delivery | 7-20 days | Port | HangZhou,ZheJiang |
| Warranty | 30,000KM 50,000KM or 80,000KM | Certificate | IATF 16949:2016 |
About us
HangZhou Lanhai Quantum Precision Bearing Manufacturing Co., Ltd was found in 2017, located in HangZhou, HangZhou, China, specialized in manufacturing automotive bearing and non-standard bearing customization. The company formerly known as HangZhou Xinzhe Bearing Manufacturing Co., Ltd., mainly produces industrial motor bearings with 17 years of experience. We have a strong technical development team and first-class testing equipments. The research on vibration and noise, sealing, lubrication, and service life of automotive bearings is at the leading level in the industry, and a large number of application results have been achieved in key bearing processes, key accessories and technology research and development, a number of bearing manufacturing core technologies have been mastered. High standard ball bearing is our main products, lines including tensioner bearing, alternator bearing, AC compressor bearing and agriculture bearing. Creating value for customers is the goal we have been pursuing. We firmly believe that only a CHINAMFG situation is the development direction of the company. We will, as always, produce high-quality products in strict accordance with customer requirements, in order to return customers′ support and trust!
Why we are better?
1.Lanhai specialized in manufacturing bearings for automotive tensioner,alternator,AC compressor and special size items,supplying to 65% tensioner factories in China.Why they trust us?just because of reliable quality and service.
2.Customers from 12 countries made good profits by selling our products.First class quality and service with second class price is our promise.
3.The lifetime of grease reaches 1000h in durability test.NBR sealing ring continuously working more than 100h understand 140ºC.ACM sealing material passed 500h durability test.
4.Standard items 100% automatic production, special items automation and semi-automation rate reached more than 90%.
5.High efficiency on new item developing and short production delivery time.
| After-sales Service: | Professional Technician and Manufacturing Team |
|---|---|
| Warranty: | 50, 000-80, 000 Km |
| Marketing: | Aftermarket |
| Standard: | Genuine Quality |
| Transport Package: | Plastic Bag + Individual Box |
| Trademark: | OEM/ODM |
| Customization: |
Available
| Customized Request |
|---|
How do idler pulleys enhance the efficiency and longevity of machinery and equipment?
Idler pulleys play a crucial role in enhancing the efficiency and longevity of machinery and equipment in several ways:
1. Belt Tension and Alignment:
Idler pulleys help maintain proper tension and alignment of belts in belt-driven systems. By applying the right amount of tension, idler pulleys prevent belt slippage and ensure efficient power transmission. Proper alignment reduces wear on belts and other components, minimizing energy losses and extending the lifespan of the equipment.
2. Reduced Bearing Load:
Idler pulleys distribute the load on the belt, reducing the load on the bearings of other rotating components. This helps prevent premature bearing failure and extends the life of bearings, reducing maintenance requirements and downtime.
3. Vibration Damping:
Idler pulleys can absorb and dampen vibrations that occur during operation. By reducing vibrations, idler pulleys minimize stress on the belt and other components, improving overall system performance and reducing the risk of component failure.
4. Belt Span Length:
Idler pulleys enable longer belt spans, which can reduce the number of required pulleys and overall system complexity. Longer belt spans provide smoother power transmission, minimize the number of potential failure points, and improve overall system efficiency.
5. Load Distribution:
Idler pulleys help distribute the load evenly across the belt, ensuring that no single section of the belt is subjected to excessive stress. This balanced load distribution reduces the risk of belt stretching, premature wear, and failures, contributing to improved equipment longevity.
6. Belt Wrap Angle:
By adjusting the position and angle of idler pulleys, the wrap angle of the belt can be optimized. A larger wrap angle increases the grip between the belt and pulleys, improving power transmission efficiency and reducing the risk of slipping.
7. Tension Control:
Idler pulleys allow for convenient tension control in belt-driven systems. By adjusting the position or tension of the idler pulley, the tension on the belt can be fine-tuned to match the specific requirements of the machinery, optimizing performance and reducing wear.
Overall, idler pulleys contribute to the efficiency and longevity of machinery and equipment by ensuring proper belt tension, reducing bearing load, damping vibrations, enabling longer belt spans, distributing loads evenly, optimizing belt wrap angles, and providing tension control. By incorporating idler pulleys into belt-driven systems, manufacturers can improve system reliability, reduce maintenance costs, and extend the lifespan of their equipment.
What maintenance procedures are necessary to ensure the reliability of idler pulleys?
Maintenance procedures are essential to ensure the reliability and longevity of idler pulleys. Here’s a detailed explanation of the maintenance procedures necessary to ensure the reliability of idler pulleys:
1. Regular Inspection:
Regular visual inspections of idler pulleys are crucial to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, excessive wear on the grooves, or any unevenness in the surface. Also, check for proper alignment and ensure that the pulley spins freely without any wobbling. Regular inspections help detect early warning signs and allow for timely maintenance or replacement.
2. Lubrication:
Proper lubrication of idler pulleys is important to minimize friction and reduce wear. Refer to the manufacturer’s guidelines or specifications to determine the appropriate lubricant and lubrication intervals. Apply the lubricant to the pulley bearings as recommended, ensuring that the lubrication reaches all necessary points. Adequate lubrication helps maintain smooth rotation and prevents premature bearing failure.
3. Tension Adjustment:
Check and adjust the tension of the belts or chains guided by the idler pulleys as per the manufacturer’s recommendations. Proper tension ensures that the belts or chains remain engaged with the pulleys and prevents slippage. Use tension measuring tools or follow the recommended tensioning procedures to ensure accurate and consistent tension across the system.
4. Cleaning:
Regular cleaning of idler pulleys helps remove dirt, debris, and contaminants that can affect their performance. Use a suitable cleaning method, such as wiping with a clean cloth or using compressed air, to remove accumulated particles. Pay attention to the grooves and surfaces of the pulleys to ensure they are clean and free from any obstructions that could interfere with belt or chain operation.
5. Alignment Checks:
Periodically check the alignment of the idler pulleys with respect to the other pulleys in the system. Misaligned pulleys can cause belt or chain misalignment, leading to increased wear and reduced efficiency. Use alignment tools or techniques to assess and correct any misalignment issues, ensuring that the idler pulleys are properly aligned with the rest of the system.
6. Replacement:
Idler pulleys have a limited lifespan and may eventually require replacement. Follow the manufacturer’s guidelines or industry standards to determine the recommended replacement intervals. Replace idler pulleys that show signs of significant wear, damage, or if they no longer meet the required specifications. Regularly replacing worn-out or damaged idler pulleys helps maintain the reliability and performance of the system.
7. Record Keeping:
Maintain a record of maintenance activities performed on the idler pulleys. This record should include inspection dates, lubrication schedules, tension adjustment details, cleaning procedures, alignment checks, and replacement dates. Keeping accurate records helps track maintenance history, identify patterns, and plan future maintenance activities effectively.
By following these maintenance procedures, you can ensure the reliability of idler pulleys, minimize downtime, and extend their service life. Regular inspections, proper lubrication, tension adjustment, cleaning, alignment checks, replacement when necessary, and maintaining comprehensive records will contribute to the smooth and efficient operation of the idler pulleys and the overall mechanical system.
How does an idler pulley contribute to the proper tensioning of belts and chains?
An idler pulley plays a crucial role in maintaining proper tension in belts and chains within mechanical systems. Let’s explore how an idler pulley contributes to the proper tensioning:
1. Taking Up Slack:
When a belt or chain is installed in a system, there may be some initial slack or looseness. The idler pulley is strategically positioned to take up this slack by applying tension to the belt or chain. It helps to eliminate any excessive play and ensures that the belt or chain remains properly tensioned.
2. Compensation for Thermal Expansion and Wear:
Belts and chains can experience thermal expansion during operation due to changes in temperature. Additionally, over time, belts and chains may stretch or wear out. The presence of an idler pulley allows for compensation of these factors by providing an adjustable point of tension. The idler pulley can be adjusted to maintain the desired tension, compensating for any expansion or wear that may occur.
3. Preventing Belt or Chain Slippage:
If a belt or chain is not properly tensioned, it can slip or derail from the pulleys or sprockets it is meant to drive. This can lead to loss of power transmission, reduced efficiency, and potential damage to the system. The idler pulley applies the necessary tension to keep the belt or chain securely engaged with the other pulleys or sprockets, preventing slippage and ensuring reliable power transfer.
4. Maintaining Belt or Chain Alignment:
Proper alignment of belts and chains is essential for smooth operation and efficient power transmission. The idler pulley helps maintain alignment by guiding the belt or chain along the correct path and preventing it from wandering or deviating from the intended route. This contributes to reduced wear, noise, and vibration in the system.
5. Absorbing Shock and Reducing Vibrations:
An idler pulley can also help absorb shock and reduce vibrations within the belt or chain system. By providing a point of contact and tension, the idler pulley helps to dampen any sudden or excessive movements, resulting in smoother operation and reduced stress on the system components.
It’s important to note that the proper tensioning of belts and chains requires careful consideration of factors such as the manufacturer’s specifications, load requirements, and operating conditions. The idler pulley, along with other tensioning devices in the system, should be adjusted and maintained to ensure optimal performance and longevity of the belts and chains.
editor by CX
2023-09-26